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Special shaped wire - メーカー・企業と業務用製品 | イプロスものづくり

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Proposal/Case Study | Hollow for "Weight Reduction and Labor Saving"

We propose lightweighting through the hollowing of irregular wires using pipe coil material.

Namitei specializes in the production of shaped coil wire using coil wire materials, and has produced a large number of shaped wires for automotive parts as well as for plants and civil engineering. Recently, in the automotive industry, "weight reduction" has become an important improvement theme as the industry moves towards electrification due to environmental issues. In this context, our company is working on the development of hollow shaped wires using pipe coil materials. Although the material costs increase by switching to pipe coil materials, the weight reduction offsets this increase, resulting in cases where we have successfully achieved weight reduction at nearly the same price depending on the specifications. Additionally, beyond weight reduction, products have also been commercialized using shaped core materials for lance (cutting rods).

  • Vehicle body parts
  • Special shaped wire

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Special-shaped wire used for submarine cables.

A 100 km long deformed steel bar. Protecting submarine cables with high-strength, high-precision deformed steel bars.

【Optical Fiber Protection Shaped Wire for Submarine Cables (3 Split Pieces)】 ◆ By combining three 120° fan-shaped wires, a pipe shape is formed. ◆ It is possible to directly house multi-core optical fibers inside. ◆ It withstands high water pressure environments and also functions as a tensile strength component of the cable. 【What is Shaped Wire?】 Metal materials processed into various cross-sectional shapes rather than standard cross-sectional shapes. ~What Can Be Achieved with Shaped Wire~ ◆ Flexible design (lightweight, increased surface area, surface properties, strength, hardness control) ◆ Improved production efficiency (continuous production from coils, near-net shaping) ◆ Environmentally friendly (SDGs, carbon neutrality)

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  • Special Steel
  • Special shaped wire

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

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New press parts that "create shapes from materials" instead of processing【Utilization of irregular wire】

Forming difficult thicknesses, grooves, and complex R shapes at the material stage, which are challenging in pressing. Achieving reduced processes, material loss, and labor savings while enhancing design flexibility.

By utilizing irregularly shaped wire, we can make parts that were difficult to achieve with conventional press processing possible. With a high degree of freedom in shape, we can provide optimal proposals tailored to our customers' needs from the design stage. 【Examples of processing made possible by our technology】 - Thickness and shape: High design freedom in cross-sectional shape allows for lightweight parts and strength optimization. - Grooves and uneven shapes: Uniform and high-precision grooves or complex three-dimensional shapes can be formed in one piece. - Composite R shapes: Smooth curves and continuous complex curvatures can be easily accommodated. - Notched shapes: Notches can also be accommodated without cutting. Additionally, new press parts enable waste-free production by pursuing manufacturing efficiency from the design stage. Specifically, the following effects can be expected: 【Environmentally friendly and efficient manufacturing process】 1. Shortening of manufacturing processes 2. Reduction of material waste 3. Reduction of labor and effort 4. Minimization of energy consumption ◆◆ Development story of irregularly shaped wire for submarine cable fiber optic protection ◆◆ https://www.namitei.co.jp/products/submarinecable/#story

  • Other Auto Parts
  • Special shaped wire

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録